Job Description

POSITION REQUIREMENTS

Summary & Purpose:

Coordinate & make improvements to processes within the scope of responsibility to reduce overall cycle time, improve quality & process uptime & perform duties to maintain, troubleshoot & operate machine equipment; work from blueprints, electrical diagrams, pneumatic diagrams, equipment & process control manuals/instructions.  This is a set-up/operator position and will be expected to perform direct and indirect team duties in a fast-paced manufacturing environment.

General Duties:

• Perform and verify machine set-ups & changeovers
• Troubleshoot/Problem-solve all equipment-related malfunctions & downtime including mechanical, electrical, pneumatic, PLC, robotic vision-guided software offsets & servo problems
• Adjust machine hardware, such as sensors, motion control devices & mechanical components
• Adjust process parameters
• Call up a correct program for CNC machine & gantry automation, check settings for proper axis & coordinate positions
• Verify proper machine parameters in CNC & robot programs
• Teach points, start-up equipment, perform operator PM (check fluid levels, pneumatics for leaks, filter conditions, etc)
• Manage T-Hanger/Hanger maintenance and troubleshoot/conveyor system including; identifying, removing, replacing and repairing damaged conveyor components. 
• Responsible for identifying, correcting, and communicating various up/downstream process issues that reduce process output or impact quality.
• Manage the repair of all conveyor components and store them in an organized manner in the department and central stores. 
• The technician will be responsible for running test & prototype parts as needed, which includes documentation & any required process checks; responding to SPC data & deciding regarding process adjustment
• Analyzing machine rejects & determining the nature of the problem & adjusting process or machine
• Provide technical assistance/direction to skilled trades
• Inspect parts per QSS, check visually for doubles, surface defects & dimensional defects as specified
• Adjust program settings for tool replacement compensation; perform work orders & other support duties as defined; vision software & WinSPC
• Maintain all logbooks & performance measures; understand QSS, POS & gage instructions & operate in accordance to these documents
• Responsible for loading machine & keeping it supplied with parts; employ 5S principles to keep work area & machines clean &  functioning properly
• Use dial indicators, micrometers & other hand tools, as well as, perform other related duties as assigned.

Key Skills and Machine Operations:

• Demonstrate ability to troubleshoot faults and work on CNC equipment, which includes vision-guided robots
• Visually inspect parts for doubles, contamination, incomplete etch, scratches, deformed parts, etc
• Clean-upup/clean out machines and sort parts and send to correct area.
• Handle safe start-up and shut down of equipment following standard procedures
• Ability to use mechanical, math, and organizational skills for daily problem solving; able to apply all safety guidelines of operation in a fast-paced environment
• Ability to work amicably with co-workers responsible for the output of the machine
• Must direct all activities concerning the machine’s uptime and accountable for clearing all fault conditions, in the event a fault cannot be fixed promptly, the technician is responsible for getting help from the team leader or maintenance.

Experience Needed – Machines/Processes/Education/Training

AAS in the Technical field or equivalent technical experience w/Gantry Robots and CNC controls (at least two or more years).

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